一、現(xian)代工業的(de)發展已出現(xian)越來越多的(de)綜合(he)(he)型(xing)大項目,要求對從設計到生產(chan)(chan)的(de)整(zheng)個(ge)過(guo)程(cheng)盒全(quan)(quan)部環(huan)(huan)節(jie)所組成(cheng)(cheng)(cheng)網絡的(de)物質流(liu)、信(xin)(xin)息(xi)流(liu)、資金流(liu)進行綜合(he)(he)控(kong)制(zhi),使預測分(fen)析(xi)、運行工況、設備狀態(tai)、能(neng)源利用、經濟(ji)效(xiao)益和故障處理(li)都在優(you)化、合(he)(he)理(li)的(de)狀態(tai)。在自(zi)動化技術、信(xin)(xin)息(xi)技術與各種生產(chan)(chan)技術基礎上,由工業計算(suan)機(ji)系(xi)統(tong)(tong)(tong)(tong)將工廠全(quan)(quan)部生產(chan)(chan)活動所需的(de)信(xin)(xin)息(xi)與各分(fen)散(san)的(de)自(zi)動化系(xi)統(tong)(tong)(tong)(tong)有機(ji)集成(cheng)(cheng)(cheng)起(qi)來,構成(cheng)(cheng)(cheng)一個(ge)能(neng)適應生產(chan)(chan)環(huan)(huan)境不確定(ding)性(xing)(xing)與市(shi)場需求多變性(xing)(xing)的(de)柔性(xing)(xing)智能(neng)生產(chan)(chan)系(xi)統(tong)(tong)(tong)(tong),例如以離散(san)事件為特(te)征的(de)計算(suan)機(ji)集成(cheng)(cheng)(cheng)制(zhi)造(zao)系(xi)統(tong)(tong)(tong)(tong)CIMS。如圖3所示,CIMS系(xi)統(tong)(tong)(tong)(tong)由以下幾方面(mian)組成(cheng)(cheng)(cheng),用成(cheng)(cheng)(cheng)熟技術及產(chan)(chan)品(pin),促(cu)進學科交叉(cha),從工業控(kong)制(zhi)作(zuo)為集成(cheng)(cheng)(cheng)自(zi)動化的(de)基礎必須考慮到集成(cheng)(cheng)(cheng)的(de)需求與環(huan)(huan)境,包括計算(suan)機(ji)網絡和數據分(fen)系(xi)統(tong)(tong)(tong)(tong)NES和DBS,技術信(xin)(xin)息(xi)分(fen)系(xi)統(tong)(tong)(tong)(tong)TIS、制(zhi)造(zao)自(zi)動化分(fen)系(xi)統(tong)(tong)(tong)(tong)MAS、質量信(xin)(xin)息(xi)分(fen)系(xi)統(tong)(tong)(tong)(tong)QIS和管理(li)信(xin)(xin)息(xi)分(fen)系(xi)統(tong)(tong)(tong)(tong)MIS等。衡(heng)量CIMS是(shi)否達到全(quan)(quan)面(mian)優(you)化要從及時性(xing)(xing)、高(gao)質量、經濟(ji)性(xing)(xing)和環(huan)(huan)境保護方面(mian)綜合(he)(he)考慮,實現(xian)從市(shi)場分(fen)析(xi)、產(chan)(chan)品(pin)設計、生產(chan)(chan)制(zhi)造(zao)到售(shou)后服(fu)務的(de)控(kong)制(zhi)與管理(li)的(de)集成(cheng)(cheng)(cheng)。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工業(ye)集(ji)(ji)成(cheng)控制(zhi)系統(tong)將(jiang)不僅僅實(shi)現控制(zhi)功能,而必須(xu)(xu)考慮與(yu)設計、管理決(jue)策(ce)等(deng)系統(tong)的(de)(de)互聯,實(shi)現信息的(de)(de)雙向(xiang)共享和(he)自動化系統(tong)的(de)(de)集(ji)(ji)成(cheng)。在系統(tong)集(ji)(ji)成(cheng)中(zhong)(zhong),人(ren)的(de)(de)因素必須(xu)(xu)要受到足夠重(zhong)視,成(cheng)功的(de)(de)系統(tong)集(ji)(ji)成(cheng)往往是(shi)經營、技術與(yu)人(ren)的(de)(de)集(ji)(ji)成(cheng),在自動化與(yu)工控系統(tong)中(zhong)(zhong),如何促進人(ren)機協作、協調與(yu)協同,使(shi)人(ren)的(de)(de)創新性(xing)能更(geng)好發(fa)揮是(shi)人(ren)們關注的(de)(de)一(yi)個問題。要在生產(chan)中(zhong)(zhong)發(fa)揮人(ren)的(de)(de)優勢作用(yong),更(geng)要使(shi)工控系統(tong)便(bian)于集(ji)(ji)成(cheng),以系統(tong)集(ji)(ji)成(cheng)促進工控系統(tong)的(de)(de)發(fa)展(zhan)。